Shade Fabric
Our primary fabric for 4-point sails is Commercial 340/95, a high-density knitted HDPE shade cloth engineered for commercial tension structures. This fabric delivers up to 96% UV block while remaining fully permeable to air, allowing hot air to escape upward rather than pooling beneath a solid canopy. The permeable weave also sheds roughly 60–70% of rainfall while significantly reducing wind uplift forces compared to waterproof membranes—a critical advantage during Arizona’s monsoon season.
Commercial 340/95 is available in three configurations:
- Standard weight – The go-to option for most playground, park, pool, and commercial patio applications.
- Heavy weight – For sites with higher wind exposure or where extra durability is required.
- FR (Fire Resistant) – Certified to CSFM 1237.1 and NFPA 701 for installations near buildings or in jurisdictions that mandate flame-retardant materials.
We also source from Polyfab, Alnet, and Serge Ferrari fabric lines, giving us flexibility to match the ideal material to each project’s UV performance, fire rating, color palette, and budget. All of our HDPE shade fabrics are 100% lead-free, phthalate-free, and backed by manufacturer UV degradation warranties of 10 to 15 years.
If your existing sail structure has worn or storm-damaged fabric, our in-house sewing team can fabricate a replacement sail cut to fit your current frame and hardware.
Steel Posts and Framework
The most common failure point in tensioned sail installations is not the fabric—it is undersized posts, shallow footings, or inadequate hardware connections. At Total Shade, every sail post is fabricated from structural steel in our Phoenix shop and powder coated to a minimum of 3 mil thickness after fabrication. This creates a hard, corrosion-resistant finish that withstands decades of Arizona sun, monsoon rain, and temperature extremes.
Posts are set at a calculated outward lean so the sustained fabric tension pulls them toward plumb rather than away from it. Combined with engineered concrete footings sized for your site’s soil conditions and wind exposure, this design ensures the structure handles both the constant pre-stress of the tensioned membrane and the dynamic loads generated by wind events.
We offer over 25 standard powder coat colors with custom color matching available, so your posts coordinate with school colors, corporate branding, or community design standards.
Hardware and Tensioning
Every connection uses marine-grade stainless steel or hot-dip galvanized hardware—forged shackles, heavy-duty turnbuckles, and fabricated mounting plates rated for the specific tension loads of each sail. We do not use improvised S-hooks, light-duty carabiners, or off-the-shelf residential hardware. Each corner is fitted with a turnbuckle that allows precise tensioning during installation and periodic re-tensioning as the HDPE naturally relaxes over its first season.